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15KW Multi-Cavity Induction Melting System for Hi-Throughput Alloy Research15KW Multi-Cavity Induction Melting System for Hi-Throughput Alloy Research15KW Multi-Cavity Induction Melting System for Hi-Throughput Alloy Research

15KW Multi-Cavity Induction Melting System for Hi-Throughput Alloy Research

    This is a temperature-controlled induction melting system with multi-cavity, which can melt and solidify multi-alloy rod of 5-8 mm diameter at different composition up to 2000°C It is an ideal tool for high throughput material genome research to search new generation alloy.

CY-50KTC-M is a temperature-controlled induction melting system with multi-cavity, which can melt and solidify multi-alloy rod of 5-8 mm diameter at different composition up to 2000°C It is an ideal tool for high throughput material genome research to search new generation alloy.

Technical parameters of Multi-Cavity Induction Melting System:

Induction Heater 

  • Working Voltage: 220V, 50/ 60Hz, Three Phase

  • Working Current: 5~52 Amps (60A breaker required)

  • Max. Input Power: 15 KW 

  • Output Frequency: 30 - 80 kHz 

  • Duty Cycle: 80%

  • Induction Coil: 150mm(OD) x 140mm(ID) x 65mm(H) 

  • Air Cooling: Rear Fan

  • Protection: Automatic water pressure, over-temperature, and overpower protection

  • Refractory Assembling: Complete refractory assembling made of alumina, including bottom crucible support, crucible holder and cover

  Temp. Controller & Thermocouple

  • Precision digital temperature controller with Automatic PID tunning

  • 30 segments programmable for controlling heating and cooling rate as well as dwell time.

  • Overheating & thermocouple failure protection.

  • +/- 3 temperature accuracy. 

  • Thermocouple: B type  (1/4"x10"L)

  •  Continuous Working Temp. Range: 1000~2000

  • Max. Heating Rate: 

    • 10℃/second (1000℃-1200℃)

    • 8/second (1200~1500)

    • 3~6/second (1500~1700)

Graphite Crucible & Refractory liners
 
 

  • High Purity Graphite Crucible: 2" OD x 1.57"ID x 4" Depth (4.3'' Height) Crucible with multi-cavity is included for induction metal melting.

    • 6 mm dia. Cavity: 16

    • 8 mm dia. Cavity: 12

  • Three-layer special design refractory liner can withstand temperature up to 2000℃.

Sealing Flanges & Quartz Chamber

  • Two-end Open Quartz Tube is included with dimensions of 130mm(OD) x 122mm(ID) x 360mm(L)

  • Top Flange: Stainless steel hinged type flange with 1/4'' thermocouple feedthrough, needle valve and bard fitting.

  • Bottom Flange: Stainless steel flange with needle valve and KF-25 vacuum port. 

  • KF25 right angle valve& clamps and 1000mm long SS bellows are included for connecting to vacuum pum

Pressure Sensor

  • Anti-Corrosive Capacitance Diaphragm Gauge (Gas Independent), measurement range upto 3.8x10E-5 torr

  • One 24V,1A DC power adapter is included and ready to use. Input voltage for the adapter is 110~240V Single Phase.

Flow Meter

  • Compact Direct Read Flow Meter, 100-1000 cc/min. with 1/4NPT

  • Accuracy: 4%

 Water Chiller

  • Temperature range: 5 - 30

  • Water Flow Rate: > 16 L/m,

  • Water pressure: 40PSI

  • Note: It is recommended to use specific coolant to get the best performance.

Vacuum Pump

  • One 156L/m Rotary Vane Vacuum Pump is included

  • Rate: 156 L/min up to 10e-2 torr vacuum.

  • Max. Power Consumption: 0.4KW / 0.37KW

  • For US customer, 110V Vacuum pump will be included

  • If you choose high-speed turbo-pump, vacuum level can reach 10- 6 torr 

Heavy Duty Mobile Cart
   

  • Structure: Steel Frame Mobile Cart

  • 600mm(L) x 800mm(W) surface for placing Induction Heater & Quartz Tube with Flange

Protective Shield 
 
 

  • For Non-UL Certified version, a protective shield made of phenolic sheets will be provided.

  • For UL Certified version, a clear protective shield made of polycarbonate will be provided.

  • The protective shield is to be placed around the quartz tube for safe operation

Product Dimensions

  • Induction Heater: 18.5"(L) x 12"(W) x 17"(H) (520mm x 520mm x 450mm)

  • Water Chiller: 18"(L) x 18.7"(W) x 30"(H) (460mm x 475mm x 762mm)

  • Heavy Duty Mobile Cart: 600mm(L) x 800mm(W) x 597mm(H)

Warranty

  • One year limited warranty with lifetime support

  • Consumable parts such as processing tube, refractory liners, o-rings, and heating coil are not covered by the warranty

Warning

  • Attention: Protective inert gas must be continuously filled throughout the experiment in order to protect the graphite crucible and C thermocouple. The flow rate for gases should be limited to < 200 SCCM ( or 200ml/min)

  • The Induction melting system is designed for use under vacuum and low pressure < 0.02 MPa

  • Attention: A two-stage pressure regulator must be installed on gas cylinder to limit the pressure to below 3 PSI for safe operation. 

  • Never heat the furnace while the gas release valve is closed and a positive pressure condition exists within the furnace chamber. The pressure gauge must be used to closely monitor the chamber condition at all times during the heat process

 Net Weight

  • 300 lbs


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Contact Us
  • E-mail: cysi@cysi.wang
  • Tel: +86 371 5519 9322
  • Fax: +86 371 8603 6875
  • Add: No. 820, 8th Floor, 1st Unit, 9th Block, Cuizhu Street, High-Tech Zone, Zhengzhou, Henan, China
  • Pakistan Distributor:
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    Address: Flat # 04,2nd Floor Sarwar Plaza Shamsabad Murree Road Rawalpindi.
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