Home > Products > Spin coater
Four-Nozzle Ultrasonic Spin CoaterFour-Nozzle Ultrasonic Spin CoaterFour-Nozzle Ultrasonic Spin CoaterFour-Nozzle Ultrasonic Spin CoaterFour-Nozzle Ultrasonic Spin Coater

Four-Nozzle Ultrasonic Spin Coater

    The four-nozzle ultrasonic spin coater is a high-end micro-nanofabrication equipment oriented towards future applications. It addresses the fundamental limitations of traditional spin coating technology in 3D structures, heterogeneous integration, and expensive material applications, serving as one of the key process equipment driving advancements in advanced semiconductors, MEMS, and next-generation display technologies.

The Four-Nozzle Ultrasonic Spin Coater is a high-end, high-precision semiconductor and micro-nano processing equipment used for coating photoresist or other functional liquids onto substrates. It represents the latest development direction in spin coating technology and is particularly suitable for coating complex structures and non-planar substrates.

Traditional spin coaters typically have only a fixed drip head or static spray head, covering the substrate with photoresist through central dripping or static spraying, and then relying on the centrifugal force generated by high-speed rotation to spread the胶体 evenly.

The Four-Nozzle Ultrasonic Spin Coater, however, is a revolutionary design. It integrates the following core components:

·         Four Independent Ultrasonic Piezoelectric Nozzles: This is the origin of its name. Each nozzle is an independent, precision liquid dispensing unit.

·         High-Precision Robotic Arm: These four nozzles are mounted on a multi-degree-of-freedom robotic arm, allowing for precise control of the nozzles to perform complex three-dimensional movements above the substrate.

·         Ultrasonic Atomization Technology: Utilizes high-frequency ultrasonic vibration to "tear" the liquid into extremely fine and uniform mist-like droplets (typically in the micron diameter range), which are then ejected using a carrier gas.

·         Coordinated Control System: A sophisticated software system that synchronously controls the on/off status and flow rate of each nozzle, as well as the movement trajectory of the robotic arm.

I. Working Principle Summary:

It does not simply drip the胶体 onto the center. Instead, like a "3D printer" or "inkjet printer," it uses programmed control of the four nozzles to perform scanning-style spraying on the substrate surface according to preset paths. Each nozzle can operate independently or work cooperatively, achieving unprecedented coating uniformity and flexibility.

II. Core Advantages:

Compared to traditional spin coaters, the Four-Nozzle Ultrasonic Spin Coater possesses overwhelming advantages:

1.  Extremely High Uniformity:

2.  Excellent Step Coverage and Conformality:

3.  Very High Material Utilization Rate:

4.  Outstanding Compatibility and Flexibility:

5.  Reduced Defects:

III. Application Fields:

Due to its unique technical advantages, the Four-Nozzle Ultrasonic Spin Coater is primarily used in cutting-edge technological fields with extremely high requirements for coating processes:

1.  Advanced Semiconductor Manufacturing:

2.  MEMS (Micro-Electro-Mechanical Systems):

3.  Compound Semiconductors and Power Devices:

4.  Photonic Devices and Optical Components:

5.  Display Technology:

6.  Scientific Research and Frontier Exploration:

IV. Technical Parameters:

Product Name

Four-Nozzle Ultrasonic Spinning Machine

Model

CY-300SS-4

Spin   Coater

Wafer   Size

12-inch

Chamber   Material

PTFE

Heating   Temperature

≤200°C (can be used for one   hour)

Temperature   Control Accuracy

+/- 0.1°C

Heating   Method

Infrared Heating Element

Coating   Duration

0-60 sec (Adjustable)

Coating   Thickness

≤100nm (Depends on your   process)

Rotation   Speed

30~6000rpm adjustable

Rotation   Acceleration

30~2000rpm/s adjustable

Speed   Resolution

1rpm

Max.   Single Spin Coating Time

3000s

Vacuum   Chucks

One 2.5x2.5cm, One 10x10cm

Temperature   Control Method

AIP Intelligent Temperature   Control

Operation   Method

7-inch HD LCD Touch Screen

Control   Panel

HD Touch Screen PLC. The   control panel can set spray, dehydration bake, and temperature control programs.

Special   Pure Mechanical Chucks for Dispenser

One 12-inch (Requires extra   customization); One 6-inch (Requires extra customization)

Oil-free   Vacuum Pump

Model: AP-2000V
  Power: 0.55kw
  Minimum Vacuum: -700mmHg; -92Kpa
  Max. Air Flow: 200L/min; 12M³/h
  Weight: 10kg

Overall   Dimensions

1200x1000x1050mm

Ultrasonic  System

Quantity

4

Atomizer   Head Material

Titanium Alloy

Frequency

120kHz

Power

130W

Flow   Rate

0.01-20ml/min

Droplet   Diameter

20-25µm

Spray   Width

2-20mm

Atomizer   Head Type

Tapered

Syringe   Pump

Flow   Rate Range

50mL/min

Syringe   Pump Specification

10ml Accuracy +/- 0.01 mL

Syringe   Pump Specification

100mL Accuracy +/- 0.01 mL

Linear   Speed Range

5µm/min-65mm/min

Linear   Speed Adjustment Resolution

5µm/min

Max.   Stroke

140mm

Stroke   Resolution

0.156µm

Rated   Linear Thrust

>90N

Flow   Meter

Controlled   Gas Types

2 types

Gas   Flow Rate

16-160mL/min

Contact Us
  • E-mail: cysi@cysi.wang
  • Tel: +86 371 5519 9322
  • Fax: +86 371 8603 6875
  • Add: No. 820, 8th Floor, 1st Unit, 9th Block, Cuizhu Street, High-Tech Zone, Zhengzhou, Henan, China




Follow Us

Copyright © Zhengzhou CY Scientific Instrument Co., Ltd. All Rights Reserved    Update cookies preferences

| Sitemap |       Technical Support: