Multi-function roll-to-roll pilot coating system with multiple optional blades

Max. Power   Consumption

30 KW (50A Air breaker required)

Compressed Air 

0.5-0.8 MPa is required (Air compressor not included. )

Reeling/Unreeling   Diameter

· 350mm O.D Max. 

· Reeling/Unreeling shaft diameter: 3 inches

Coating Width

350mm Max.

Coating Speed

Max.5000mm/min

Coating Heads (please select in the Product Options)

1.Reverse Comma Blade

2.Doctor Blade

3.Tape casting

4.Slot Die

5.Micro-Gravure

Doctor Blade Coating
 
 

· Continuous coating mode only

· Coating thickness range: 10~200um  ( dried film )

· Typical slurry viscosity range: 500~10000 mPa.s

·  Precision: ±5μm (gap adjustment solution 1um); Edge to center thickness tolerance +/-8um

·  Auto-slurry feeder with 2 liters tank is available at extra cost.

Reverse Comma Blade (Transfer Coating)

· Two available coating modes (continuous and intermittent) selectable on the control panel.

· Coating thickness range: 30~200um  (dried film)

· Typical slurry viscosity range: 500~10000 mPa.s

· Precision: ±3μm; Edge to center thickness tolerance +/-5um

·  Auto-slurry feeder with 2 liters tank is available at extra cost  

Cast Coating

• Tape casting technique is ideal for handling thicker slurry 5000~20000 mPa.s and thus thicker film coating is achievable (up to 1000um)

• Continuous coating mode only

• Precision: ±5μm (gap adjustment solution 1um); Edge to center thickness tolerance +/-8um

• Slurry feeding screw pump with 4 liters tank is included.

Slot Die coating

• The slot die is perfect for uniform film coating of 1 micron and up to 200-micron thickness. By changing the shim size with various patterns, you would be able to produce continuous, intermittent, or even grid coatings that match the shim patterns.       

• MSK-156 slurry feeding screw pump with 4 liters tank is included, please click underline to view details

• Minimum thickness & precision:1 µm (dried film), ±1%  

• Typical slurry viscosity range: 200~10000 mPa.s

Micro-Gravure Coating

· Continuous and intermittent   coating modes are available for the user.

· Coating thickness range: 1~3um (dried film)

· Typical slurry viscosity range: 30~1000 mPa.s

·  Auto-slurry feeder with 2 liters tank is included.

Convection   Drying Oven 

• Three zone design with independent temperature controllers.

• Air flow rate:9.5/2800 (cm³/RPM) max. for a single zone, flow rate adjustable

• Drying temperature: 150°C max±5℃

• Power Consumption: 9KW for single zone (27KW total)

• Heater length: 1.5m for single zone (4.5m total)

Product   Dimensions

L6600mm x W1200mm x H1850mm

Net   Weight

12.3t

Warranty

• One Year limited warranty with lifetime support.

• Rusting and damage due to improper storage condition or maintenance are not covered by warranty.